a) Frankadua Furniture Works located at Bomaa in the Ahafo Region has a rough estimate of the materials and labour cost of a set of living room furniture. It is expected that 8 cubic metres of timber, 6 cubic metres of foam and 12 square metres of fabric can be used. Glue, screws and other accessories will also cost GH¢80.

The Carpenters who will do the cutting, joining and finishing will use 35 hours. Since the company is fairly new, it will engage a tailor to sew the fabric to fit the sizes of the units of the chairs. For each set the tailor will charge GH¢150. Labour is paid at GH¢12 per hour plus a premium of GH¢5 per hour when the job requires more than 20 hours.

Timber is priced at GH¢25 per cubic metre, foam is GH¢20 per cubic metre while the fabric is GH¢15 per square metre. The Accountant has estimated overhead absorption rate of 20% on direct material cost.

Required:
i) Determine the prime cost of a set of living room furniture. (10 marks)
ii) Determine the full cost of a set of living room furniture. (5 marks)

b) Kempion Breweries Ltd has just commenced business in the alcoholic beverage sector of Ghana producing a local gin called Pitoo and is desirous of having a good grasp of its costs for product costing, valuation and pricing purposes.

Required:
State FOUR (4) features of a process costing system to be used by Kempion Breweries to arrive at the total cost of Pitoo. (5 marks)

a) i) Prime cost of the set of furniture:

Description Calculation GH¢
Timber 8 cubic metres x GH¢25/m³ 200
Foam 6 cubic metres x GH¢20/m³ 120
Fabric 12 square metres x GH¢15/m² 180
Glue, screws, accessories 80
Direct labour 35 hours x GH¢12/hour + (15 hours x GH¢5/hour premium) 420
Direct expenses Tailor charges 150
Total Prime Cost 1,150

(10 marks)

ii) Full cost:

Description Calculation GH¢
Prime cost From above 1,150
Overhead 20% of direct material cost (GH¢500) 100
Total Full Cost 1,250

(5 marks)

b) Features of a process costing system:

  1. Products are produced in mass quantities.
  2. Production is done in a sequential manner such that the output of one process becomes the input for a subsequent process.
  3. Product costs per unit are obtained through averaging.
  4. There are usually losses associated with process costing in the form of normal and sometimes abnormal losses.
  5. There is usually work-in-progress (WIP) in process costing that requires valuation.
  6. Valuing equivalent units of partly finished units may arise.
  7. Valuing joint and by-products may also arise in process costing. (Any 4 points @ 1.25 marks each = 5 marks)